Morgan Advanced Materials uses digital technology to drive productivity and material consistency thanks to Welsh Government’s Innovation Support
As a global leader in materials science, Morgan Advanced Material, is dedicated to providing innovative products and solutions through the UK Performance Carbon site, in Swansea.
Working across a number of markets, from aerospace and energy, to healthcare, industrial applications, and transportation, Morgan plays a key role in developing comprehensive solutions for customers.
Morgan understands the importance of employing new technology and automation to improve operations and product delivery, which was a key reason for enrolling on the Welsh Government backed Innovation Support initiative.
Throughout, the Support Initiative provides a free, practical and flexible approach to help Welsh businesses plan and prepare for the 4.0 industrial revolution. Focused on optimising processes for the future, experts supported the business to:
- Understand the current position and future plans,
- Establish what was needed to achieve these plans,
- Recommend digital technology appropriate for the business.
The team leading the 25 day project identified opportunities for Morgan to make improvements to processes through the use of digital automation techniques.
The Smart Digital Accelerator Team from the University of Wales Trinity Saint David, developed a ‘Discrete Event Simulation’ model to facilitate the design of new automated process plant equipment, which is being explored at the Swansea site.
This model enables different plant configurations to be reviewed based on data and test scenarios.
Through this process, it was determined that implementing manufacturing process simulation technology would be highly beneficial for Morgan Advanced Materials across the manufacturing base.
Another pivotal change explored during the project was the utilisation of Automated Guided Vehicles (AGVs) or Autonomous Mobile Robots (AMRs) for material transportation within the facility. By simulating scenarios and analysing data, the teams were able to discern the most effective approach, optimising the flow of material through the manufacturing line. The findings indicated the significance of sequencing orders to minimise downtimes, enhance productivity and delivery for customers.
The collaborative technology project has been instrumental in showcasing the transformative power of discrete event simulation in manufacturing environments. Through the diligent efforts of both teams, the project addressed key challenges faced by Morgan, paving the way for optimised operations and enhanced efficiency.
Learn more about Morgan Advanced Materials: https://www.morganadvancedmaterials.com/en-gb/